Polyethylene color masterbatch: Provides stable colors for polyethylene products!
Polyethylene color masterbatch: Provides stable colors for polyethylene products!
In early April, the production of plastic products covers multiple fields such as blow molding, injection molding, pipe manufacturing, and hollow containers. Color, as an important component of the product's appearance, its uniformity and stability directly affect the acceptance by end users. Polyethylene color masterbatches are specifically designed for polyethylene resin, using linear low-density polyethylene, high-density polyethylene, or low-density polyethylene as carriers, with high-concentration dispersed pigments and dispersing aids. They provide a coloring solution with uniform color and clean process for various polyethylene products.
Uniform color, stable batch
The pigments in the Polyethylene color masterbatch undergo multiple grinding and dispersion processes, resulting in fine particle sizes and uniform distribution in the carrier. After being mixed and melted with the polyethylene base material, the pigments fully expand with the melt, giving the product a rich color without color differences. The color differences between different batches of the same formula are controlled within a small range, facilitating color management during long-term production. White masterbatch can provide specifications with different titanium dioxide contents, used to adjust the covering power and whiteness; black masterbatch has a color phase that can be either blue or yellow, meeting different visual effects.
Good dispersion, smooth processing
The carrier resin of the color masterbatch has excellent compatibility with the polyethylene base material, and its melt index matches the mainstream processes such as blown film, injection molding, and pipe manufacturing. The particle size of the pigment has been optimized, preventing it from agglomerating in the melt, which reduces the clogging of filter screens, the accumulation of material at the die head, and the appearance of crystal points on the product surface. For film products, the good dispersion property can avoid color stripes or color spots, ensuring the printing suitability.
Excellent color fastness, meeting the requirements for regular use.
The Polyethylene color masterbatch uses heat-resistant and light-resistant pigments of appropriate grades, which can withstand the melting temperature during the polyethylene processing (usually ranging from 160 to 240 degrees Celsius), without decomposition or fading. The colored products maintain good color even under indoor daily use and short-term outdoor exposure conditions. For applications that require long-term exposure to sunlight (such as outdoor furniture and lawn guardrails), weather-resistant color masterbatches can be selected, combined with anti-ultraviolet additives.
Simplify the process and reduce costs
Compared with direct coloring with pigment powder, using color masterbatches avoids the environmental pollution caused by pigment powder flying and the weighing errors. Color masterbatches are supplied in granular form, without dust, and can be simply mixed with the main material at the set proportion to be put into production. The batching time is shortened and the weighing accuracy is improved. At the same time, the dispersibility of color masterbatches is better than that of pigment powder, reducing the scrap rate caused by poor dispersion.
Comprehensive functions, multiple effects in one dose
In addition to the conventional coloring, the polyethylene color masterbatch can also be compounded with anti-static, smooth, opening, and anti-aging functional additives. When used for packaging films, the coloring, opening, and anti-static functions work together to reduce film adhesion and static attraction; when used for trash cans and logistics pallets, the coloring and anti-aging functions combine to extend the outdoor service life.
Flexible customization, prompt response
The color masterbatch covers conventional color series such as black, white, red, yellow, blue, green, orange, and purple, as well as special color series like metallic colors and fluorescent colors. Users can customize the color by referring to Pantone color numbers or actual color samples. The color reproduction from sample making to mass production is relatively high. The recommended addition amount is usually 1% - 5%, and users can adjust it flexibly according to the wall thickness of the product, the depth of the color, and cost requirements.
Choosing polyethylene color masterbatch means injecting color into polyethylene products in a simple and stable manner. In early April, it is filled into the mold, spreads to form a film, and is extruded into pipes, ensuring that each plastic product has a uniform and long-lasting color expression.