Jiangsu Mizlion Nano Technology Co., Ltd Polypropylene Carpet BCF Silk Color Masterbatch: The Lasting guarantee of Carpet color!

Polypropylene Carpet BCF Silk Color Masterbatch is a functional masterbatch specifically designed for coloring expanded continuous filament (BCF) used in carpets. It is composed of selected pigments, polypropylene carriers and a dedicated dispersion system. This special masterbatch, through scientific formula and precise process, provides uniform, stable and long-lasting color effect for polypropylene carpet filament, and is the key technical support for carpet products to achieve both beauty and durability.

Technical characteristics and process requirements

The core of the BCF filament masterbatch for polypropylene carpets lies in its special performance compatibility. Due to the fact that the BCF filament of carpets needs to go through multiple processes such as high-temperature spinning, drawing, deformation and heat setting, strict requirements are placed on the heat resistance of the color masterbatch. The pigments in the masterbatch need to undergo special screening and treatment to ensure that they do not decompose or change color at processing temperatures above 280℃. The carrier resin is made of special polypropylene with good compatibility with the polypropylene substrate, and an appropriate amount of stabilizer is added to ensure stable rheological properties during long-term high-temperature processing.

In terms of dispersibility, the carpet BCF silk masterbatch requires that the pigment achieve uniform dispersion at the micron level. By adopting highly efficient dispersants and special processing techniques, the pigment particles are fully dispersed in the carrier, avoiding the formation of color spots or color differences on the surface of the carpet silk. This fine dispersion technology not only ensures the uniformity of color but also effectively prevents the pressure increase and filament breakage of the spinning components caused by pigment agglomeration.

Performance advantages and application value

The BCF filament masterbatch for polypropylene carpets has multiple performance advantages. Its color durability is outstanding. The specially treated pigments can effectively resist the influence of light, friction and cleaning agents, ensuring that the carpet does not fade over long-term use. The color fastness performance is excellent, with light fastness reaching grade 4 or above and rubbing fastness reaching grade 3-4, meeting the strict standards of commercial carpets. It has excellent environmental protection performance, uses environmentally friendly pigments free of heavy metals, and meets the requirements of domestic and international environmental protection standards.

These characteristics make polypropylene carpet BCF filament masterbatch demonstrate significant value in the carpet manufacturing field. In the commercial field, we provide durable and aesthetically pleasing carpet products for office buildings, hotels and other places. In the household field, create comfortable and warm flooring materials for the living environment; In special fields, it meets the coloring requirements of special usage environments such as vehicle interiors and ship carpets.

Trends in technological development and innovation

With the upgrading and development of the carpet industry, the technology of polypropylene BCF filament masterbatch is also constantly innovating. Multifunctional compounding has become an important direction, endowing fibers with special functions such as antistatic, flame-retardant and antibacterial while achieving high-quality coloring. The research and development of environmentally friendly products is continuously advancing, with the development of bio-based carriers and degradable additive systems. Intelligent color matching technology is gradually being applied, and the accuracy and efficiency of color matching are enhanced through digital color management systems. High-performance special masterbatches are constantly emerging to meet the differentiated demands of carpet products of different grades.

Polypropylene carpet BCF filament masterbatch, as an important supporting material in the carpet industry, its technical level directly affects the market competitiveness and service life of carpet products. Through continuous technological innovation and process optimization, this dedicated masterbatch is providing the carpet industry with more high-quality and reliable coloring solutions, promoting the continuous development of carpet products towards higher quality and greater environmental friendliness.